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ER309L-Stainless Steel Wire
  • ER309L-Stainless Steel Wire

Product Information

ER309L-Stainless Steel Wire 

Technical Compliance‌: AWS 5.14 Class ER309L / ASME SFA 5.14 Class ER309L

Product Overview

ER309L is a premium low-carbon austenitic stainless steel welding wire engineered for exceptional performance in Gas Metal Arc Welding (GMAW/MIG) and Gas Tungsten Arc Welding (GTAW/TIG) processes. Its optimized ferrite-austenite microstructure ensures superior crack resistance, weld integrity, and corrosion protection. This wire is specifically formulated for joining dissimilar metals—including low-alloy steels, heat-resistant steels, corrosion-resistant steels, and cladding layers—making it indispensable for critical fabrication and repair applications.

Key Features & Benefits

  • Ultra-Low Carbon Content (<0.03%): Eliminates carbide precipitation, preventing intergranular corrosion and ensuring long-term stability in aggressive environments.

  • Balanced Ferrite-Austenite Structure: Enhances resistance to hot cracking and ensures ductility under thermal stress.

  • Superior Weldability: Produces smooth, spatter-free beads with excellent arc stability, reducing rework and enhancing efficiency.

  • No Post-Weld Heat Treatment: Simplifies workflows and reduces operational costs.

  • Broad Compatibility: Ideal for welding dissimilar combinations like stainless steel to carbon steel or clad surfaces.

  • Exceptional Corrosion Resistance: Withstands oxidation and chemical exposure in demanding industrial settings.

Technical Specifications

  • Standards: Complies with AWS A5.18 ER309L, EN 440 S309L, and ISO 14341-A-G 23 12 2.

  • Available Diameters: 0.8mm, 1.0mm, 1.2mm, and 1.6mm.

  • Packaging: 2kg/5kg spools or 15kg reels for flexible usage.

Applications

  • Dissimilar Metal Joining: Critical for low-alloy steel to stainless steel connections in structural and mechanical components.

  • Cladding & Overlay Welding: Provides a reliable base layer for surfacing applications.

  • Chemical & Power Equipment: Tanks, reactors, and heat exchangers exposed to high temperatures and corrosive media.

  • Industrial Repairs: Restores worn parts in manufacturing, marine, and petrochemical sectors.

Critical Usage Guidelines

  1. Shielding Gas: Use CO₂ with ≥99.98% purity and maintain flow rates ≥20 L/min for 1.2mm/1.6mm wires.

  2. Environment Control: Shield welding areas from drafts to prevent gas dispersal defects.

  • Surface Preparation: Remove all oil, moisture, and contaminants prior to welding.

Why Choose ER309L?

ER309L combines technical excellence with practical advantages:

  • Reliability: Consistent performance in high-stress, corrosive, or thermal cycling conditions.

  • Efficiency: Reduces downtime with easy handling and minimal post-weld cleanup.

  • Versatility: Compatible with both MIG and TIG processes across diverse industries.


Welding Pass Chemical Composition
ElEMENT CMnSiPSCrNi
AWS A5.14%<0.040.5-2.5≤1.0≤0.04≤0.0322.0-25.09.0-11.0
ADTO WIRE%0.00291.580.490.0220.00524.5212.8


   Guaranteed Value

Welding Pass Mechanical Charaters

Strength of Extension (Mpa)Elogation (%)
Case of Value60042
Guaranteed Value≥520≥25
Welding Wire Diameter Chart
WEIGHT TYPE
OD/MM
15/Coil Mig
0.9
15/Coil Mig1.2
15/Coil Mig1.6
5kg
Tig1.6
5kgTig2.4
5kgTig3.2



Stanard Packaging 
TIG10 Ib.tube/ 60Ib. carton
MIG30 Ib.spool 
SUB-ARC60 Ib.coil


Production Equipments 
EQUIPMENT QUANTITYMODEL NUMBER 
Vacuum melting furnace1
2 Tons
Electroslag remelting furnace1250 kg
Electroslag remelting furnace12 Tons
Wire Rod Annealing furnace7-

Wire Drawing Machine

4-
Annealing Furnace1-

Wire Cutting and Straightening Machine

1-